I wear a cap nearly every day, especially when working outdoors, so reliable sun protection is essential. For years, I assumed all baseball caps were created equal and simply grabbed the least expensive option available.
That turned out to be a costly error. Inexpensive caps deteriorate quickly, lose their appeal after just one wash, and provide inadequate sun protection. Eventually, I made the decision to upgrade my headwear. Here’s my journey from a $20 low-quality cap to a $49 premium one.
My initial cap cost around $20 and seemed like a bargain at first. Unfortunately, it only took three weeks for it to look worn out and shabby.
Here’s what I found problematic with the cheaper caps:
Online reviews echoed my experience—many customers complained about the lack of guidance on sizing and the overall poor quality. It was a disappointing purchase from start to finish.
Verdict: Avoid caps priced under $25. They’re designed to wear out quickly and don’t provide effective sun protection.
I decided to invest a bit more and upgraded to a $40 cap. These were... acceptable. They didn’t fall apart right away, representing a noticeable step up in quality.

What improved?
The mid-range cap held up for about six months with regular use. Still, I felt like I was compromising. I wanted something that felt custom-made and stylish, not just adequate.
Verdict: Mid-range caps are suitable for occasional wear. If you’re a daily cap wearer, it’s worth seeking out better construction.